Most assembly partners receive a BOM and a set of files they have never seen before. They assemble to specification. When something does not fit or does not work, they send it back and wait.
At iMAC, we assemble products we helped engineer. We already understand the mechanical enclosure tolerances, the PCB layout, the cable routing, the sub-assembly sequence, and the fit requirements. Assembly moves faster, electro-mechanical integration problems get resolved without back and forth, and the finished product matches the design intent that went into it.
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Box build assembly integrates all mechanical and electronic components of a hardware product into its final enclosure to produce a complete, tested, and shipment-ready unit.
It goes beyond PCB assembly. A box build takes the assembled PCB and combines it with the mechanical enclosure, frames, brackets, cable harnesses, connectors, displays, switches, and all other electro-mechanical sub-assemblies.
The output is not a component or a sub-assembly. It is a complete product that passes functional testing, quality inspection, and is ready for packaging and deployment.
Frame, enclosure, brackets, fasteners, and structural hardware assembled and verified for fitment.
PCB installation, cable harnessing, connector integration, display mounting, and wire interconnection.
Firmware loaded and device configured to production settings before functional verification.
Full functional test, visual inspection, power-on validation, and quality sign-off before dispatch.
Completed product packed with documentation and prepared for shipment, deployment, or delivery.
We integrate mechanical structures, electronic sub-assemblies, PCBs, cable harnesses, connectors, displays, and all hardware components into a complete finished product.
We handle the full electro-mechanical integration in-house — mechanical assembly first, then electronic integration, then interconnection, then testing.
We build functional electronic prototypes for design validation, investor demonstration, and pre-production testing. Working units that accurately represent the final production product, with mechanical, electronic, and firmware integrated together.
We test every assembled unit before it leaves our facility with functional testing against defined acceptance criteria, visual and dimensional inspection, power-on testing, and burn-in testing where required.
We source mechanical and electrical BOM items, manage component procurement, and deliver a complete assembled unit. You share the BOM and the design. We handle procurement, assembly, testing, and delivery.
Our team already knows the enclosure tolerances, PCB layout, mechanical sub-assembly sequence, and cable routing. Assembly starts with full product context, not a cold handoff.
We identify fitment issues, cable routing conflicts, and mechanical-electronic integration problems before assembly begins. No costly delays from issues a design-aware team would have caught earlier.
Every assembly follows documented procedures under ISO 9001:2015. Each unit is inspected and tested before dispatch with full build records and quality documentation.
Our ISO 13485:2016 certification supports assembly for medical device clients. Confirmed portfolio includes the NOX Series analgesia machines and Pill Cap medical IoT device.
We support single unit prototype builds and low volume production runs without fixed minimum order requirements. That makes us a practical assembly partner for hardware startups, validation builds, and early production batches.
Full box build electro-mechanical assembly across four variants with metal enclosure assembly, PCB integration, cable harnessing, firmware loading, and functional testing. Now in active clinical use across India.
Electronic prototype assembly through to production with enclosure development, PCB integration, embedded electronics, and concept-through-production execution.
Consumer handheld hardware programme supported from enclosure development through alpha prototype, with manufacturing-ready hardware architecture and build support.
Mechanical redesign and electronic control integration for a smarter caravan fan with timer control, battery protection, improved locking, and user-friendly hardware operation.
Manufacturable plastic assemblies with concealed headband split, embedded 90 degree earcup articulation, and a simplified single-piece sliding mechanism.
Sheet metal fabrication and enclosure builds delivered across industrial and electronics programmes, including kiosks, metal enclosures, and complete hardware assemblies.
It is the process of integrating both mechanical components and electronic sub-assemblies into a complete finished product inside an enclosure. The result is a tested, shipment-ready unit, not a sub-assembly.
PCB assembly produces a working circuit board. Box build assembly takes that board and integrates it with the mechanical enclosure, cables, connectors, and all other components to produce a complete finished product.
Yes. We complete mechanical assembly and verify fitment before electronic integration begins. This prevents rework caused by mechanical issues discovered after PCB installation.
Yes. We support single unit prototype builds through to low volume production runs with no fixed minimum order quantities for prototype assembly.
Mechanical assembly drawing, BOM with component specifications, PCB files, and firmware files. If you developed your product with iMAC we already have most of this documentation.
Yes. Our ISO 13485:2016 certified quality management system supports medical device assembly. Confirmed portfolio includes the NOX Series and Pill Cap medical IoT device with full traceability records.
We sign a binding NDA before any files are shared. Our ISO 27001:2013 certified information security system governs how your data is handled throughout the engagement. We do not subcontract your project without your explicit written approval.
Send us your design files, component specs, and target quantities. We'll review the package, confirm scope, and come back with honest cost and timeline numbers, before you commit to anything.
We respond within 24 hours.
Your BOM and IP stay under NDA from the first file you send.
Box build assembly is the process of integrating all mechanical and electronic components of a hardware product into its final enclosure to produce a complete, tested, and shipment-ready unit.
It goes beyond PCB assembly. A box build takes the assembled PCB and combines it with the mechanical enclosure, frames, brackets, cable harnesses, connectors, displays, switches, and all other electro-mechanical sub-assemblies to produce a finished product.
The output is not a component or a sub-assembly. It is a complete product that passes functional testing, quality inspection, and is ready for packaging and deployment.
We integrate mechanical structures, electronic sub-assemblies, PCBs, cable harnesses, connectors, displays, and all hardware components into a complete finished product.
We handle the full electro-mechanical integration in-house — mechanical assembly first, then electronic integration, then interconnection, then testing.
Mechanical assembly we handle:
Electronic integration we handle:
We build functional electronic prototypes for design validation, investor demonstration, and pre-production testing. Working units that accurately represent the final production product — mechanical, electronic, and firmware integrated together.
We build:
We test every assembled unit before it leaves our facility — functional testing against defined acceptance criteria, visual and dimensional inspection, power-on testing, and burn-in testing where required.
Testing we conduct:
We source mechanical and electrical BOM items, manage component procurement, and deliver a complete assembled unit. You share the BOM and the design. We handle procurement, assembly, testing, and delivery.
Our team already knows the enclosure tolerances, PCB layout, mechanical sub-assembly sequence, and cable routing. Assembly starts with full product context, not a cold handoff.
We identify fitment issues, cable routing conflicts, and mechanical-electronic integration problems before assembly begins. No costly delays from issues a design-aware team would have caught earlier.
Every assembly follows documented procedures under ISO 9001:2015. Each unit is inspected and tested before dispatch. Build records and quality documentation included with every order.
Our ISO 13485:2016 certification supports assembly for medical device clients. Confirmed portfolio includes the NOX Series analgesia machines and Pill Cap medical IoT device.
We support single unit prototype builds and low volume production runs without fixed minimum order requirements.
It is the process of integrating both mechanical components and electronic sub-assemblies into a complete finished product inside an enclosure. The result is a tested, shipment-ready unit, not a sub-assembly.
PCB assembly produces a working circuit board. Box build assembly takes that board and integrates it with the mechanical enclosure, cables, connectors, and all other components to produce a complete finished product.
Yes. We complete mechanical assembly and verify fitment before electronic integration begins. This prevents rework caused by mechanical issues discovered after PCB installation.
Yes. We support single unit prototype builds through to low volume production runs. No fixed minimum order quantities for prototype assembly.
Mechanical assembly drawing, BOM with component specifications, PCB files, and firmware files. If you developed your product with iMAC we already have most of this documentation.
Yes. Our ISO 13485:2016 certified quality management system supports medical device assembly. Confirmed portfolio includes the NOX Series and Pill Cap medical IoT device.
We sign a binding NDA before any files are shared. Our ISO 27001:2013 certified information security system governs how your data is handled throughout the engagement.
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