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On-Demand Prototyping
And Manufacturing

On Demand Manufacturing Service

At iMAC Design and Engineering, we help you speed up product development with quick and convenient on-demand manufacturing. From low-cost pilot tooling to high-quality enclosures and precision parts, our services cover sheet metal fabrication, CNC machining, 3D printing, UV printing, vacuum casting, stamping, forging, and more.

We have successfully delivered 100+ quality kiosk enclosures and developed 50+ wooden casting patterns. Every part is designed and developed with care, supported by ISO 9001, ISO 13485, and AS9100 certified partners. You can expect rapid turnaround and top-notch post-processing from our team, all according to your requirements.

From a single prototype or a short-run batch, our attention to detail, material options, and expert handling ensure you get the right part, at the right time, "every time".

Our On-Demand Manufacturing Services

Metal Fabrication

Metal Fabrication

At iMAC Design and Engineering, we deliver precision sheet metal fabrication services for various & especially complex industries. Using our technology and expertise, we manufacture components from metal sheets with high accuracy, ensuring durability and superior quality for your product needs.

CNC-Machining

CNC Machining

Our VMC/CNC machining services offer precision in engineering for complex parts. With the latest machinery and software, we ensure excellent & consistent results for both metal and plastic components, meeting your specifications and performance requirements perfectly.

Injection Molding

Injection Molding

With our injection molding expertise, we provide efficient and cost-effective solutions for mass-producing high-quality plastic parts. We use the latest molds and technology to ensure each product meets strict standards and is ready for the production line.

Metal Casting

Metal Casting

We specialize in metal and plastic casting services, delivering high-quality components. Using materials such as aluminum, steel, bronze, and various high-performance plastics, our casting solutions ensure superior strength, durability, and dimensional accuracy with a strong focus on consistency and performance.

Metal Forging

Metal Forging

iMAC Design and Engineering offers reliable forging services, shaping metal into durable parts that meet the highest industry standards. Using our expert and advanced techniques and materials, we create products with superior strength, ideal for heavy-duty applications.

Metal Stamping

Metal Stamping

Our metal stamping services deliver accurate and excellent quality components using modern presses and dies. We create parts for various industries, ensuring they meet exact design specifications, performance standards, and tight tolerances, all while maintaining cost-effective manufacturing processes and efficient production timelines.

Rapid Tooling

Rapid Tooling

We provide affordable rapid tooling solutions for quick prototype production, allowing you to test and refine designs before full-scale manufacturing. This service accelerates development cycles, reduces costs, and helps streamline product launches, providing efficient results and faster entry into the market.

3D Printing

3D Printing

Our team of experts with 3D printing services allows for rapid prototyping and small-batch production. Using advanced materials like plastics and metals, we can create highly complex parts quickly, ensuring accuracy, flexibility, and reduced production costs for your designs.

Parts Sourcing

Parts Sourcing & Job Work Support

We offer comprehensive sourcing services for all product parts, ensuring you get the exact components required for your project. From mechanical and electrical BOM items to packaging and acrylic work, we provide a complete solution, ensuring quality and efficiency in every step.

Benefits of On-Demand Manufacturing Services

With our on-demand manufacturing, eliminate costly tooling and inventory. We produce only what you need, reducing waste and overhead - ideal for prototypes and low-volume metal/plastic parts.

Our CNC machining (±0.005mm) and industrial 3D printing (SLS, DMLS) deliver functional prototypes or end-use parts in days, accelerating your product development cycle.

We enable complex geometries, that is, lattice structures, organic shapes, using additive manufacturing (MJF, SLA) without costly molds. Your most innovative designs, realized without any compromise.

From a single prototype to multiple units, our services scale smoothly. Rapid tooling and distributed manufacturing ensure consistent quality at any volume.

Every part undergoes strict and strong inspection (CMM, CT scanning) in our ISO-certified facilities. You can expect aerospace-standard tolerances and repeatability in every order.

Our distributed manufacturing network reduces lead times and shipping costs while maintaining quality, serving your regional or international needs excellently.

Why Choose Our On-Demand
Prototyping And Manufacturing?

Rapid Prototyping

Rapid Prototyping

We have developed 15+ rapid tools and are on the verge of developing more, allowing fast prototyping and efficient testing, reducing development time.

Reliable Manufacturing

Reliable Manufacturing

With 100+ quality enclosure kiosks delivered, we always make sure that our manufacturing processes are trusted and result-oriented, having high standards of various industry applications.

Custom Pattern Making

Custom Pattern Making

We have successfully produced 50+ wooden patterns. We provide customized, durable casting solutions that come with precise and reliable parts for your projects.

Flexible Sourcing

Flexible Sourcing

We source all necessary parts, including mechanical, electrical, and packaging. Acrylic job work provides customised keys that ensure high-quality, cost-efficient manufacturing for your products.

The Process Of On-Demand
and Prototyping And Manufacturing

Design Finalization Tooling Selection Material Selection Prototype Production Testing and Evaluation Adjustments and Refinements Small-Scale Production Final Quality Check Full-Scale Production
01.

Design Finalization

The first step is to finalize the product design using 3D CAD, while ensuring it’s optimized for production. Development of 2D Drawigns which consists DXF, DWG and other files ready for manufacturing.

02.

Tooling Selection

The next step is to select the appropriate tooling method (CNC, 3D printing, or injection molding) for rapid production.

03.

Material Selection

The third step is to select the materials according to the product functionality, durability, and cost-efficiency.

04.

Prototype Production

The fourth step is manufacturing of the prototype using chosen materials and tools, keeping in mind quick turnaround for testing.

05.

Testing and Evaluation

The fifth step is testing the prototypes for functionality and performance, having design specifications and requirements intact.

06.

Adjustments and Refinements

The next step is to make modifications in designs or tooling based on testing feedback.

07.

Small-Scale Production

Then comes the step of manufacturing small batches to validate the final design before full-scale production.

08.

Final Quality Check

The second last step is to do a final inspection to ensure all components complete quality and performance standards.

09.

Full-Scale Production

The last step is to validate & prepare for larger-scale manufacturing to meet the demands of the market on time.

Frequently Asked
Questions Answered

Have any other questions? Contact Us
What is on-demand manufacturing?

On-demand manufacturing is a production approach where goods are manufactured only when an order is received, rather than in anticipation of future sales. This approach utilizes technologies like 3D printing and CNC machining to produce items in exact quantities needed, from single prototypes to low-volume production runs.

How does on-demand manufacturing work?

On-demand manufacturing typically begins with a digital design file (CAD model) provided by the customer. This file is then used by advanced manufacturing, such as 3D printers or CNC machines, to produce the physical part or product. The process is highly automated, allowing for quick setup and production once an order is placed, eliminating the need for large inventories.

How does on-demand manufacturing differ from traditional manufacturing?

The core difference lies in the production process: on-demand manufacturing produces after an order, while traditional manufacturing produces before an order (in anticipation of demand).

What are the advantages of on-demand manufacturing over traditional manufacturing?

On-demand manufacturing offers several key advantages, such as reduced waste & inventory that eliminates overproduction and the need for large stockroom, lower upfront costs that minimize investment in tooling and large production runs, faster time-to-market that pushes prototyping and production, especially for new products, increased flexibility & customization,n which allows for easy design iterations and personalized products and minimizes risk that reduces the financial risk associated with unsold inventory.

What are the drawbacks of traditional manufacturing?

Traditional manufacturing, while efficient for high-volume standardized products, presents several drawbacks:

High upfront costs

Inventory risk & waste

Long lead times

Lack of flexibility

Environmental impact