At iMAC Design and Engineering, we know great products start with precise mold design. That's why our plastic injection molding services and expert molders begin by carefully reviewing your mold gate design, catching issues early to eliminate molded-in stress and avoid costly errors.
The services by iDES are rapid tooling, over-molding, and insert molding, designed to meet the needs of heavy industries. All services are ISO-accredited and pass through strict QC checks to ensure every component, from tiny medical inserts to large automotive and aerospace parts, meets exact specifications and needs.
With rapid prototyping, advanced materials (aluminum and steel), and versatile mold types (single-cavity, multi-cavity, family molds). Over 100 companies across 30+ industries trust us with our expertise and plastic molding services.
Our team uses rapid tooling to bridge the gap between prototype and production. With deep engineering know-how and speed-driven execution, we deliver high-quality molds fast. This approach enables you to test and validate early, which directly reduces costs, minimizes risks, and accelerates market entry.
We specialize in over-molding by combining advanced techniques with a solid understanding of material behavior. Our engineers layer different materials smoothly, improving grip, comfort, and product life. From design to finish, we ensure every part meets both function and aesthetic in one clean process.
With years of hands-on experience, our team molds plastic around inserts like metals or electronics with high precision. Insert molding improves part strength and reduces assembly steps. We focus on tight tolerances, durability, and performance, making it ideal for complex, high-function industrial applications.
Expect early design validation by identifying design flaws early on with rapid prototypes, which will save time and cost, reduce rework, and ensure your product is right before full-scale production begins.
Achieve tight tolerances and consistent part quality with our expert tooling and engineering support, built for industries where accuracy truly matters.
We simplify every step - from design to delivery - so your product gets into the market faster without compromising on quality or performance.
Reduce waste and minimize production costs through smart tooling strategies, optimized materials, and efficient mold designs developed to your part needs.
Choose from a wide range of plastics and insert materials that will give you the freedom to balance performance, appearance, and durability.
From clear to any color an OEM needs, our injection molders can make it happen by combining plastics, additives, and biocompatibility to achieve the desired coloration.
Our professional molders catch gate design problems and molded-in stress issues early, preventing expensive failures and ensuring parts fight with their intended environments.
We use AQP methods with quality records and error-proofing guidelines to achieve zero defects at reasonable costs while meeting delivery schedules.
From smallest medical inserts to large automotive components, we handle single-cavity, multi-cavity, and family molds using aluminum and steel tooling.
We improve manufacturing efficiency and cost-effectiveness through innovative design solutions, two-color molding, and aesthetic component development for optimal results.
We optimize part geometry for manufacturability, durability, and cost, collaborating closely to finalize mold specifications.
Our specialists select high-performance thermoplastics for strength, finish, and consistency from trusted suppliers.
We design precision molds using advanced CNC/EDM, ensuring tight tolerances for repeatable, high-quality parts.
Our team installs molds, fine-tunes pressure/temperature, and optimizes cycles for efficiency and part consistency.
We mass-produce parts with rigorous inspections, dimensional checks, surface finish, and functional testing.
We perform trimming, painting, plating, or assembly to meet your exact product requirements.
We ensure secure packaging and timely delivery, keeping your parts protected and ready for use.
Injection molding is a mature manufacturing process that allows for plastic parts to be produced in large volumes. The process involves melting plastic pellets that, once malleable enough, are injected at pressure into a mold cavity, which fills and solidifies to produce the final product.
Rapid injection molding is the process of making injection molds for prototyping, bridging, and short production run parts in less time and at a reduced cost than full production molds.
Injection molding is compatible with a wide array of plastic materials, primarily thermoplastics, which can be melted and re-solidified. Common types include Polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS), Polyethylene (PE) (e.g., HDPE, LDPE), Nylon (Polyamide - PA), Polycarbonate (PC), Polystyrene (PS), and Polyoxymethylene (POM). The choice depends on the desired properties like strength, flexibility, heat resistance, and chemical resistance for the final product.
We can typically hold standard tolerances of +/- 0.1 mm (0.004 inches) in plastic injection molding for general parts. For applications requiring high precision, we can achieve tighter tolerances, often down to +/- 0.025 mm (0.001 inches) or even finer, depending on factors like material type (amorphous plastics generally hold tighter tolerances than crystalline ones), part geometry, wall thickness consistency, and mold design. The achievable tolerance is always a balance between part requirements and cost.
Typically, the tooling costs between 10,000INR– 8,00,000INR. However, Depending on the complexity of the project, the type of tool, and other factors. The unit cost is what makes the initial investment in injection mold tools worthwhile. You can expect the cost per unit to be very less.
Injection molding is one of the most popular and versatile manufacturing process technologies for producing mid-to-high volumes of plastic parts. It is widely used in many industries, including:
Automotive
Agriculture
Consumer goods
Consumer technology
Medical & pharmaceutical
Robotics
Toys
Yes, we offer multi-cavity mold capabilities.
The client owns the mold after its creation, as the development costs are covered by their payment.
The timeline depends upon the component; it takes a minimum of 25days to 2 months for a single component complexity.
Injection mold tools can last between 100 to over 100,000 and even 1M+ cycles. Again, the lifespan of an injection mold depends on the mold material, mold structure design, maintenance, time between production runs, and operating conditions.
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